The enclosed conductor system is a closed conduit made of engineering plastics, which is embedded with a multi-pole copper line. The compact current collector moves synchronously through the tow arm on the mobile machine, thereby continuously transmitting the electrical energy on the conductor system to the mobile motor. It is safe, reliable, economical, and convenient.
The enclosed conductor system is a closed conduit made of engineering plastics, which is embedded with a multi-pole copper line. The compact current collector moves synchronously through the tow arm on the mobile machine, thereby continuously transmitting the electrical energy on the conductor system to the mobile motor. It is safe, reliable, economical, and convenient.
In terms of safety, the housing is made of engineering plastic with high insulation performance, which can protect against rain, snow, frost, freezing, and foreign objects, and has good insulation performance;
In terms of reliability, the transmission rail has good conductivity, fast heat dissipation, high current density, low impedance value, and small line loss. The brush is made of highly conductive and wear-resistant materials, and the collector is flexible to move, with good directional performance, effectively controlling contact arc and arcing phenomena;
In terms of economics, the device has a simple structure, high current density, low resistivity, and low voltage loss, which can save about 10% of electricity, and does not require other insulation structures and compensation lines, saving installation materials and expenses;
Convenience is reflected in the fact that it combines multi-pole lines in a conduit, which is easy to assemble, and the fixing brackets, hanger clamps, joint cover, etc. are all supplied with universal parts, which are also very convenient for installation, disassembly, adjustment and maintenance.
Application
- Lifting machinery: such as electric hoists and bridge cranes, etc.
- Automated production line: can realize material transportation and equipment power supply during the production process.
- Other mobile conductive equipment: such as stackers, automatic inspection lines for electromechanical products, etc.
- Fixed laying enclosed conductor rail in factories, mines, workshops, and offices.
The enclosed conductor bars are also widely used in some specific places, such as steel mills, shipyards, vehicle factories, automobile manufacturing plants, railways, airports, ports and docks, warehouses, freight yards, bridges, subways, light rails, home appliance manufacturing, papermaking, sugar making, wine industry, power plants, chemical plants, water plants, amusement parks, etc.
Main spare parts
Current collector, joint cover, end feed, hanger clamp, end cap, angle steel bracket, tow arm, signal light, and other accessories.
- The current collector is the core accessory of the conductor bar, the number of carbon brushes of the current collector is equal to the number of conductors, and the uninterrupted power supply is achieved through the carbon brushes touching the conductors.
- The tow arm is connected between the current collector and the equipment. The equipment runs by pulling the current collector through the tow arm, and the shaking of the equipment during operation can be adjusted to avoid unnecessary damage to the conductor bar.
- The angle steel bracket is welded on the beam, and the hanger clamp can be welded or fixed on the bracket by bolts, and then the conductor bar is lifted and hung.
- The joints and joint cover connect each section of the conductor to meet the requirements of different length workshops for the enclosed conductor bar.
- The enclosed conductor bar is energized through the end feed, and then the end cap is selected as insulation protection at the other end.
Care：
- Regular cleaning: Use a clean soft cloth or brush to remove dust, debris, and oil stains on the conductor rail, keep the surface clean, and avoid dirt accumulation that affects the conductivity. Do not use excessive force when cleaning to avoid damaging the plastic conduit.
- Check the appearance: Check whether the enclosed conductor rail housing is damaged, deformed, or corroded. If any problems are found, they should be repaired or replaced in time.
Maintenance：
- Tighten the connectors: Regularly check the connectors of the enclosed conductor rail, such as bolts, nuts, tow arms, etc., to ensure that they are tightened to prevent looseness and poor contact.
- Check the collector: The collector is a key component in the enclosed conductor system. Check whether its brushes are excessively worn. When the brushes are worn to a distance of less than 2mm from their maximum extension position, replace them with new ones immediately. Check the wear of the rollers. The rollers can ensure that the brushes are in the correct position of the conduit. Excessive wear of the rollers will also cause brush wear or continued power loss. Check whether the spring pressure is normal to ensure good contact and conductivity.
- Measure resistance: Measure the resistance of the enclosed conductor rail regularly to ensure it is within the normal range. A high resistance value may indicate problems such as poor contact or line aging.
- Lubricate moving parts: Lubricate the moving parts of the busbar, such as rollers, sliders, etc., appropriately to reduce wear and friction.
In short, regular and meticulous care and maintenance can effectively extend the service life of the enclosed conductor systems and improve its operational stability and safety.